When you need clean welds for specialized applications, there’s no room for error. But simply having a Drawn Arc Stud Welder isn’t enough—you’ve got to set it up right and fine-tune the process to get the most out of it.
I’ve seen clients who were using a Drawn Arc Stud Welder but still struggling with inconsistent results. Everything from misaligned studs to improper current settings.
There are three key adjustments you can make to get the end results you’re looking for:
- Optimizing Current and Timing
Each weld requires precise control over the current and weld time. Too low, and the bond isn’t strong enough; too high, and you risk damage to the base material. Fine-tuning these parameters based on stud size and material type make all the difference. - Perfecting Stud Placement
Even a slight misalignment can ruin a weld. Work on jigging solutions that keep studs perfectly positioned, saving time and reducing material waste. - Using Ceramic Ferrules
For thicker materials, ceramic ferrules are critical. They shield the weld, focus heat where it’s needed, and improve overall weld quality.
Once you implement these changes, you can not only eliminate your reject rate but also improve your throughput significantly.
At Davis Stud Welding, we specialize in helping manufacturers dial in processes like this. From selecting the right equipment to training your team on setup and maintenance, we’ve got the experience to make sure your operation runs smoothly.
Ready to make your welds flawless? Let’s chat.